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Product ...
 
 Range Of Products :
     Milling :
»
Auto Imbibition system.
»
Mil Lubricator.
 
     Boiler :
»
Boiler feed water PH indicator & alarm.
»
Three lelement drum lenvel control system.
»
Steam flow meters.
 
     Boiling House :
»
Steam less Auto continuous sulphur Burner.
»
De-Superheating System.
»
Steam less film type sulphur Burner.
»
Overflow Surplus Valves (OSVS).
»
Juice flow Stabilization system .
»
Auto Transient heater for C.F. machine.
»
High-Tech Juice Sulphitor.
»
Single Curing Controls for 'A' Cured Centrifugals.
»
High-Tech Syrup Sulphitor.
»
Steam Pressure Reducing Systems.
»
Sugar Melter.
»
Syrup PH Indication System.
»
Molasses Conditioners.
»
Automation of Batch Type of Centrifugal Machinery.
»
Steam & Vapour Stabilization
»
Automation & Instrumentation for Sugar process Equipment.
»
Superheated Wash Water System for
»
Steam Jaunration Unit for Superheated water wash system.
»
'A' Cured Centrifugals.    
 
Waste Heat Recovary System (VAPCON)
Introduction of our new technology waste heat recovery system (VAPCON)

In conventional or film type Sulphur Burners the heat / steam required for preparing the melt at around 130'C to be fed to the Sulphur burner, is supplied from the steam generated in the factory Boilers duly reduced at pressure around 7 kg/cm2g. We now present here some details of a successfully worked Sulphur Burner System wherein we have been able to melt the Sulphur to the desired temperature within the Melter & than retain that temperature in the Melt Receiver at around 130'C, by the help of L.P. Steam produced within the tubular heat exchanger type Vapouriser interposed between the After - Burner and Cooler - Scrubber.

2. General Description of System and it's Working

The input to the heat exchanger type Vapouriser is the hot gases coming out of the After -burner at around 300-350'C. The outlet temperature of the gas from Vapouriser is around 250-300'C. The steam produced in the Vapouriser is around 4 to 5 kg/cm2g.

Initially while starting, the Vapouriser is filled with distilled water to a certain level, leaving adequate space for steam to collect. Provision has been made to flush out air within the Vapouriser, Melter, Melt Receiver, Feed Valves and the connecting piping. Once the Sulphur Burner starts operation the condensate is re-circulated within the system in a closed loop.

The Vapouriser is provided with electrical heating elements to produce steam for initial start-up of the Sulphur Burner. As soon as the hot SO2 gas starts passing through the tubes of the Vapouriser and sufficient heat is transferred through the heat exchanger, the heating elements are automatically switched off.

We are all aware of the critical role that the sulphitation plays in production of white sugar. Considering this situation, we have developed an automatic system for efficient melting of Sulphur in the melter and maintaining it in liquid from the melt receiver of your Sulphur burner, This system generates saturated steam specifically for the Sulphur station. It is equipped with automatic temp. And pressure control panel for superior control. The design of the system is such that it re-uses the condensate of the melter and melt receiver. This reduces the quantity and power required for the generation of the steam.

Salient features :

1) Complete closed loop system.
2) Fool proof design.
3) Excellent source of saturated steam.
4) Synchronized with the burning capacity of the Sulphur burner.
5) Minimum space requirement.
6) No need steam from boiler as well as save the bags 100%.

Advantages :

1) No leakages of steam.
2) Transmission index of juice improved by 10
3) Zero maintenance.

We have conducted full trials of this VAPCON on continuous Sulphur Burners, and it is running guccessfully. We are enclosing herewith the list of actual users of our Vapcon, for your ready reference.

We are enclosing herewith orders and certificates received from the sugar factories, who have used our VAPCON system in their factories, as well as a copy of our application submitted to the Government of India, for PATENT of our unit.

 
Auto Continuous steam less Sulpher Burner
Main Feature :
»
Continuous working with steady flow of So2gas.
»
Complete combustion of sulphur.
»
Veriable burning rate as per change in crushing rate.
»
Digital monitoring controls over main working parameter.
High-Tech Juice Sulphitor
Main Feature :
»
Efficient mixing of raw juice with Lime.
»
Uniform distribution of So2gas.
»
Flexibility for lime addition and less maintenance.
»
100% absorabation of So2gas.
Superheated Wash Water System
Main Feature :
»
Improve the sugar luster.
»
Optimum quantity of spraying water.
»
Improves stem economy.
»
Maintenance free system.
High-Tech Syrup Sulphitor
Main Feature :
»
Uniform distribution of SO2 gas.
100% absoraption of SO2 gas.
»
Telescopic overflow.
»
Maintenance Free
Desuperheating System
Main Feature :
»
High performance designed water nozzle.
»
Improve the steam economy
»
Complete automation of steam conditioning.
»
Less maintenance.
Automatic Pressure Reducing Station
S.No Description
1
Steam Strainer
2
Up steam Isolatind Valve
3
Control Valve
4
Down Stream
5
By Pass Valve
6
Single Valve
7
PI Penamapc Controller
8
Air Pressure Regulater
9
1/2 N.B. Stop Valve
Main Feature :
»
Maintain constant steam pressure irrespective load variation.
»
Proper selection of control valves.
»
Observes the safety of down steam equipments.
»
Reduces noise pollution.
Continuous Sugar Melter / Molasses Conditioner
Sr.no
Description
Quantity
1
Main Assembly
-
2
Drum Assembly
-
3
Valve for Water / Clear Juice
4
4
Valve for Drum Wash Water
1
5
Control valve with Positioner
1
6
Valve for Drum Steam
1
7
Valve for Steam Heating
1
8
Control for Steam
2
9
Stop valve for Air
1
10
Oil Seprater
1
11
Miniature Pressure Regulator
1
12
Flow Regulator
2
13
Pressure Regulator
1
14
Brix Transmeter
1
15
Temprature transmeter
1
16
Control Panel
1
17
Digital Temp. Controller
1
18
Brix Indicator
2
19
Brix Controller
1
20
I/P Convertor
1
21
Solenoid Valve Box
1
22
Valve for Drain
1
23
Pressure Gauge
1
Main Feature :
»
High performance and high speed stirrer for complete dissolution of sugar crystal.
»
Complete separation of foreign particles.
»
Online digital temp. and brix controls (optional).
»
Low power consumption.
Units Photo's
ALL TYPE SULPHUR BURNER
FILM TYPE SULPHUR BURNER

HOT AIR BLOWER
LIME SLACKER
 
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ADARSH ENGINEERS AND SUGAR EQUIPMENT PVT. LTD.
MIDC Ambad, Gat No. 21/4, Vilohli Shiwar, Opposite Octori Naka, Nashik-422010.
Cell : +91-93723 45431, +91-93723 45565, +91-98603 94319.
E-mail : info@adarshengg.com,
adhire@rediffmail.com